Our capabilities

We do it all under one roof

Design, tooling, moulding, fabrication and testing — in our own plants, on our own equipment. Nothing critical is sent out.

Inside the plants

This is what under one roof looks like.

The high-pressure PU foaming plant, with its jib crane and mixing units — High-pressure PU foam plant

Round moulding carousel line on the shop floor — Moulded-seat carousel line

Operator's hand guiding a dispensing head over a drum — Silicone dispensing, by hand and eye

Non-woven fibre web running over a roller on the bonding line — The web, mid-line

Stacked densified thermally bonded polyester blocks in the warehouse — Densified DTBP blocks

Testing

Every component leaves with test data.

Not a certificate. Data. Most manufacturers send components to a third-party lab and wait. We do not. Fire, electrical, mechanical and foam testing all happen on site, to international standards, on our own equipment.

Will it burn?
Limiting Oxygen Index
Will fire spread?
Resistance to Spread of Flame
Is the smoke poisonous?
Toxicity Chamber
Can you still see the exit?
Visibility Due to Smoke

Foam lab
Foam testing
Density, compression set, indentation hardness, humidity ageing, tear strength, comfort factor, dynamic and shear fatigue, resilience, and pressure mapping across the whole cushion.
Electrical lab
Electrical testing
Breakdown voltage to 200 kV, megaohm metering, DC volume resistivity, tracking and erosion, dielectric strength, arc resistance, impulse and wet power frequency tests.
Polymer lab
Polymer testing
Rheometer, tensile and tear, compression set, ageing ovens to 350°C, UV weathering, abrasion, hardness by Shore A, Rockwell and Barcol, UTM to 400 kN.

In-house engineering

From a drawing to a finished part

Every step of the tooling process happens under one roof — accuracy, speed and full control.

01
Injection moulding
Rubber injection moulding for precision, high-repeatability parts. Compression, transfer, injection and vacuum compression moulding. Polymers include NR, NBR, EPDM, polychloroprene, TPE, FKM, FFKM and silicone.
02
Metal fabrication
Cutting, forming, bending and welding of structural components for railway seating, automotive thermal management and industry. Dedicated press shop since 2015. Seat and berth frames to tight dimensional tolerances.
03
CNC precision tool room
CNC lathes and 4-axis milling, EDM and wire-cut EDM for intricate cavity machining, surface grinders, tool and cutter grinders, plus dedicated polishing and deburring.
04
CAD / CAM & mould design
Accurate 2D and 3D models engineered to real manufacturing requirements, supported by mould-flow analysis. Siemens NX and SolidWorks, concept through to production-ready tools.
05
Rapid prototyping
Functional prototypes by 3D printing, so design problems are found and fixed at the prototype stage — not in production.
06
The bonding line
India’s first fully automated thermal bonding line. 22,000 sq ft, up to 3.2 m wide, 200 to 4000 gsm. Machines do not have bad days — cushion number 10,000 matches cushion number one.