We are the DP|TG group. Fire-safe foams, engineered rubber parts and railway seating — designed, built and tested in our own plants in Lucknow.
Durable Polymers · Part of the DP|TG Group
We make parts that do not fail.
Foam that will not catch fire. Rubber that holds engines steady. Seats and berths for India’s fastest trains. We have made them in Lucknow since 1968, and we test every one in our own labs before it leaves the gate.
Since 1968
3 companies
260,000 sq ft
RDSO approved
EN 45545 HL3
Scroll — how we build
How we build
Everything we make is built in layers.
This is one Vande Bharat sleeper berth, coming together.
01Steel frameHolds its shape for twenty years of passengers.
02Anti-vibration mountsThe rails shake. The berth doesn’t.
03Bonded polyester coreThe spring that never sags. Made on our own line.
04Flame-retardant PU foamComfort, certified not to burn.
05Silicone heat barrierWorks from −50°C to 250°C.
06UpholsteryEasy to clean. Hard to wear out.
The finished Vande Bharat sleeper berth.Not just the cushion — the whole berth. Steel frame, cushioning and upholstery, fabricated and assembled in Unit 2.
What we make
Five things, made to last.
Every one of them is tested in our own labs before it leaves the gate.
01
Fire-safe foams
Foam that will not catch fire. Certified to EN 45545 HL3 — the standard Europe’s railways demand. Riding on Vande Bharat seats today.
Most factories send parts to an outside lab and wait. We built our own — fire, foam, electrical and polymer — so every component leaves with test data. Not a certificate. Data.
We set our own foam on fire, so a train never has to find out.
Will it burn?
Limiting Oxygen Index
Will fire spread?
Resistance to Spread of Flame
Is the smoke poisonous?
Toxicity Chamber
Can you still see the exit?
Visibility Due to Smoke
RDSOApproved for Indian Railways
EN 45545HL3 certified
ISO 90012015 certified
Testing is not a formality here. It is culture.
Inside Unit 1
India’s first automated thermal bonding line.
22,000 square feet where loose fibre goes in one end and finished cushion comes out the other — untouched by hand. Machines do not have bad days. That is why cushion number 10,000 matches cushion number one.
01
Fibre in
Raw polyester, by the tonne.
02
Carding
Combed into a fine, even web.
03
Layering
Web on web, until the thickness is right.
04
The oven
Heat bonds it — no glue.
05
Cushion out
One continuous sheet, up to 3.2 metres wide.
06
Ready to ship
Stacked, checked, gone.
22,000sq ft dedicated to the line
3.2 mmaximum sheet width
200–4000gsm product weight
Firstof its kind in India
The PU foam plant, next doorThe moulded-seat carouselThe plant from above — more in capabilities
Who trusts us
Names you know.
Indian Railways has been our most demanding customer for over fifty years. These companies keep coming back too.